UltraSpan can supply all of the necessary equipment and resources needed for precast wall panel production and sandwich panel production. Wall panel plants rely on quality equipment in order to successfully meet their bottom line and produce precast wall panels that are up to and beyond industry standards. Helping wall panel plants reach this level of productivity is one of our goals at UltraSpan.
Wall Panel production can be accomplished through several manufacturing methods, depending on volume, wall panel complexity, wall panel configuration and other project specific parameters.
Select Your Application
UltraSpan works with your team during the design, implementation and project management phases to ensure your customer’s satisfaction with the final product. Our engineers have vast experience accumulated over 50 years of supporting precast producers worldwide. The project evaluation includes an analysis of the ideal method, whether is prestressed wall panel in long beds, carousel plant, tilting tables or battery molds. We have supplied the ideal solution for solid wall panels, sandwich wall panels, half slab and other customized precast wall panels.
The precast concrete element is manufactured on the production pallet, starting with cleaning the pallet and finishing with unloading the cured concrete elements.
To ensure high quality of the concrete surface a clean pallet surface is required. After a production cycle is completed, the pallets pass through a pallet cleaning device.
Once the pallet surfaces are cleaned, the release agent is applied to the surface of the pallet.
A fully-automated robot system is used to manufacture high quality precast concrete panels, as well as to increase the level of automation.
To assure high concrete quality and exact edge and border formation, freshly poured concrete must be compacted.
Energy-related sustainable construction is increasingly demanding multi-layered concrete elements with integrated insulation.
To manufacture double walls, the cured first skin must be turned by 180° and placed down on the freshly poured second skin.
Production pallets with freshly poured concrete elements are stacked in a rack system for curing.
A central shifter is used in production plants that require high flexibility. It serves as a central transport unit for the production pallets and operates the individual cycle-free workstations.
The tilting equipment is designed to bring cured wall panels into an almost vertical position. The elements can therefore be transported in their subsequent installation position.
Following curing and de-stacking from the curing racks, the finished precast products are removed from the production pallet using the demoulding crane.
The run-off carriage is designed to receive the finished wall and floors panels. The precast panels can either be transported individually or on transport racks to the open-air storage area.
Collaborative ApproachWe get to know your business as well as our own We work with you to maximize your capital budget – and we continue this relationship long after the sale is made. Our engineering team works with you long-term to ensure you get the support you need to achieve your business goals.
Team and ExpertiseWe know precast. We invented vibration technology over 50 years ago We have refined the precast technology by consulting with over 500 plants worldwide while staying current and involved through our volunteer board-level commitment to industry associations.
Simple is betterOur equipment is designed with simplicity in mind Fewer components and less complexity means you have less down-time, less frequent maintenance issues, and fewer hassles.
Performance & ResultsOur equipment provides guaranteed ROI We work with you long-term to ensure you achieve your performance goals. We establish your goals when we begin working together to ensure we know and can fulfill your objectives.
Tilting tables are designed for the manufacture of large area reinforced concrete elements. The surface of the steel plate is ultra flat and guarantees a high-quality concrete surface.
Our Solutions for Automated Wall Panel ProductionUltraSpan offers precast wall panel solutions by way of applications such as long beds, carousel plants, battery molds, and tilting tables. These applications entail a wide variety of wall panel production equipment including:
- Concrete spreaders
- Levelling beams
- Finishing (smoothing) equipment
- Production pallets
- Pallet cleaning devices
- Release agent spraying devices
- Shuttering and deshuttering robots
- Compacting equipment
- Turning equipment
- Insulation material cutters
- Pallet stackers
- Central shifters
- Tilting equipment
- Demolding cranes
- Run-off carriages