Wall Panel Plants & Production - Sandwich Panel Production

Home
Wall Panel Automation

Wall Panel Automation

Prestressed and non-prestressed wall panel production

Apply for Financing

Financing Services Form

Name

Email

Phone

Country:

Company

Message

Get Free Consultation

Name (required)

Email (required)

Phone

Country

Company Name

Message

Contact Us Less
Wall Panel Automation

Prestressed and non-prestressed wall panel production

Apply for Financing

Financing Services Form

Name

Email

Phone

Country:

Company

Message

Get Free Consultation

Name (required)

Email (required)

Phone

Country

Company Name

Message

Contact Us Less
Wall Panel Automation

Prestressed and non-prestressed wall panel production

Apply for Financing

Financing Services Form

Name

Email

Phone

Country:

Company

Message

Get Free Consultation

Name (required)

Email (required)

Phone

Country

Company Name

Message

Contact Us Less
Wall Panel Automation

Prestressed and non-prestressed wall panel production

Apply for Financing

Financing Services Form

Name

Email

Phone

Country:

Company

Message

Get Free Consultation

Name (required)

Email (required)

Phone

Country

Company Name

Message

Contact Us Less

Flexibility for prestressed and non-prestressed wall panels are key in the North American market. UltraSpan’s wall panel machinery is designed and built specifically for the local market demands. Plants must successfully meet their bottom line and produce precast wall panels that are up to and beyond industry standards. Wall Panel production can be accomplished through several manufacturing methods, depending on volume, wall panel complexity, wall panel configuration and other project specific parameters.

Select Your Application

Prestressed Panel

Long Beds

Carousel Plant

Battery Mold

Tilting Tables

UltraSpan works with your team during the design, implementation and project management phases to ensure your customer’s satisfaction with the final product. Our engineers have vast experience accumulated over 50 years of supporting precast producers worldwide. The project evaluation includes an analysis of the ideal method, whether is prestressed wall panel in long beds, carousel plant, tilting tables or battery molds. We have supplied the ideal solution for solid wall panels, sandwich wall panels, half slab and other customized precast wall panels.

Products
UltraSpan Advantage

Cleaning Oiling

Perfect surface for a perfect product.

Plotter

Eliminate rework and reduce labor hours.

Multi-functional Trolley

Streamline critical operations and maximize productivity.

Concrete Delivery System

Out of the way delivery for superior material handling efficiency.

Concrete Distributor

Optimize labor utilization and produce consistent results.

Insulation Cutter

Just-in-time insulation that minimizes waste.

Finishing Machine

Produce a high quality and consistent finish while reducing labor cost.

Tarp Roller

Fast tarping for ease of operations.

Run-Off Carriage

Reduce handling and product damage at a lower cost.

Production Beds

Increase product quality and customer satisfaction.

Collaborative Approach

We get to know your business as well as our own We work with you to maximize your capital budget – and we continue this relationship long after the sale is made. Our engineering team works with you long-term to ensure you get the support you need to achieve your business goals.

Team and Expertise

We know precast. We invented vibration technology over 50 years ago We have refined the precast technology by consulting with over 500 plants worldwide while staying current and involved through our volunteer board-level commitment to industry associations.

Simple is better

Our equipment is designed with simplicity in mind Fewer components and less complexity means you have less down-time, less frequent maintenance issues, and fewer hassles.

Performance & Results

Our equipment provides guaranteed ROI We work with you long-term to ensure you achieve your performance goals. We establish your goals when we begin working together to ensure we know and can fulfill your objectives.

Meet Your Support Team

Products
Overview
UltraSpan Advantage

Carrousel plants are best suited for the production of walls and slabs where high quality and low labour are required. The automated palletized process allows production to take place at pre-determined stations with planning and control optimized by the patented ebos system. This results in an optimized production cycle that requires minimal labour and yields high output and quality.

Levelling Beam

Essential for compacting and leveling the top layer of concrete for sandwich and solid walls.

Production Pallet

The precast concrete element is manufactured on the production pallet, starting with cleaning the pallet and finishing with unloading the cured concrete elements.

Pallet Cleaning Device

To ensure high quality of the concrete surface a clean pallet surface is required. After a production cycle is completed, the pallets pass through a pallet cleaning device.

Release Agent Spraying Device

Once the pallet surfaces are cleaned, the release agent is applied to the surface of the pallet.

Plotter

The plotter marks out the product contours generated from CAD data on the pallet surface full size using water-soluble paint.

Shuttering and Deshuttering Robot

A fully-automated robot system is used to manufacture high quality precast concrete panels, as well as to increase the level of automation.

Compacting Equipment

To assure high concrete quality and exact edge and border formation, freshly poured concrete must be compacted.

Insulation Material Cutter

Energy-related sustainable construction is increasingly demanding multi-layered concrete elements with integrated insulation.

Turning Equipment

To manufacture double walls, the cured first skin must be turned by 180° and placed down on the freshly poured second skin.

Pallet Stacker

Production pallets with freshly poured concrete elements are stacked in a rack system for curing.

Central Shifter

A central shifter is used in production plants that require high flexibility. It serves as a central transport unit for the production pallets and operates the individual cycle-free workstations.

Tilting Equipment

The tilting equipment is designed to bring cured wall panels into an almost vertical position. The elements can therefore be transported in their subsequent installation position.

Demolding crane

Following curing and de-stacking from the curing racks, the finished precast products are removed from the production pallet using the demoulding crane.

Side-shifters

The side-shifters effect the transversal transport of the production pallets inside the production line.

Collaborative Approach

Team and Expertise

Simple is better

Our equipment is designed with simplicity in mind Fewer components and less complexity means you have less down-time, less frequent maintenance issues, and fewer hassles.

Performance & Results

Meet Your Support Team

Products
Overview

Battery molds are designed for the vertical manufacture of solid precast walls and similar elements in a small footprint. Production cells are variably adjustable to suit the dimensions of each individual element. The high-quality casting surfaces, integrated heating and vibration and vertical orientation minimize the labour during casting, while guaranteeing extremely high quality results on every production cycle.

Battery mould

Battery moulds are designed for the vertical manufacture of single layer, large area reinforced precast elements of varying dimensions.

Products
Overview

Tilting tables are ideal for flexible horizontal production of wide format precast elements such as wall panels and similar elements. Integrated vibration and heating systems optimize the casting and curing processes respectively, and a highly polished casting surface guarantees an architectural quality finish on each cycle. The hydraulic tilting system allows rotation of the casting plane up to 75 degrees for easy vertical removal and transport of elements.